Mutag BioChip 30 – High-Efficiency Biofilm Carrier

Optimize MBBR and IFAS processes

  • Optimizes Substrate and Oxygen Diffusion: Ensures effective biological water treatment.
  • Extensive Surface Area: Up to 5,500 m²/m³ for robust biomass growth.
  • Durable and Environmentally Friendly: Made from high-quality materials, free from harmful substances.
  • Versatile Applications: Suitable for MBBR and IFAS systems under both aerobic and anaerobic conditions.
  • Energy-efficient and Low-Maintenance: It reduces energy consumption, minimizes sludge production, and is easy to retrofit into existing systems.
  • Technical Support: Comprehensive client consultations, customized solutions, and expert installation guidance.

Description

The MUTAG BioChip™ 30 is a high-performance biofilm carrier designed for Moving Bed Biofilm Reactors (MBBR) and Integrated Fixed-Film Activated Sludge (IFAS) applications. This advanced biofilm carrier offers an exceptionally large surface area for immobilizing microorganisms, ensuring highly efficient biological water and wastewater treatment. The unique design features a high-quality pore system that enhances substrate and oxygen diffusion, promoting robust biomass growth and pollutant degradation. The BioChip supports both aerobic and anaerobic/anoxic treatment processes, effectively handling large pollutant loads in compact systems, which reduces energy consumption and operational costs.

Technical Support

Understanding Your Needs

At ACC Wastewater Solutions, we begin by partnering closely with our clients to understand their needs and project goals thoroughly. We ensure comprehensive information collection through a structured questionnaire designed to gather specific technical details.

Customized Solutions

Our technical department meticulously analyzes the gathered data to develop tailored proposals addressing each client’s unique challenges. This customized approach ensures seamless integration and fosters confidence in our solutions.

Delivery & Installation Guidance

Beyond delivering our BioChips, our team of experts provides detailed installation guidance. This ensures a smooth implementation process, allowing clients to benefit from our innovative wastewater treatment solutions quickly.

Product Pairing

Our biological products can help seed your new Mutag BioChip 30 application or speed up treatment restoration after an upset.

Application and Benefits

Applications:

  • Municipal and industrial wastewater treatment plants
  • Aquaculture systems
  • Food and beverage processing facilities

Benefits:

  • Large Active Surface Area: It offers up to 5,500 m²/m³ and provides extremely high removal rates and process stability, particularly in nitrification, COD removal, and denitrification.
  • Self-Cleaning: Ensures a consistently thin and active biomass layer, reducing maintenance efforts.
  • Optimal Biofilm Thickness: Controlled biofilm thickness for effective substrate and oxygen diffusion, enhancing biological processes.
  • Energy Efficiency: Significantly reduces energy consumption for aeration and mixing compared to conventional carrier media.
  • Long-Lasting Material: Made from virgin polyethylene (PE) with a protective design to ensure durability and longevity.
  • Versatile and Easy to Retrofit: It is ideal for retrofitting existing systems without the need for additional tank construction and is suitable for a wide range of biological treatment applications.
  • Minimal Sludge Production: Precise control over biomass thickness minimizes sludge production, resulting in cleaner processes and reduced maintenance.
  • Environmentally Friendly: Free from phthalates, plasticizers, and microplastics. Produced using green energy, aligning with sustainable development goals.

Technical Specifications

Material: Virgin Polyethylene (PE)

Size: Diameter 30.0 mm

Thickness: 1.1 mm

Specific Gravity: 0.95 kg/l

Bulk Weight (Net): 165 kg/m³ (±2.00%)

Projects

Canadian Projects – Weaver Technical 

Global Projects – links to the projects on Mutag’s page

https://www.mutag.com/project/municipal-wastewater-treatment-plant

https://www.mutag.com/project/paper-mill-wastewater-treatment-plant

https://www.mutag.com/project/coke-oven-wwtp

https://www.mutag.com/project/biological-containerized-wastewater-treatment-plant

https://www.mutag.com/project/mutag-operates-in-aquaculture-wwtp

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